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Which Type of Pyrolysis is Best

HyCO Tech Solutions works with customers to understand the specific situation and works with pyrolysis technology providers to determine the optimal solution for that situation.

The optimal solution will depend on multiple factors, such as:

Location

Feedstock quality and availability

Hydrogen quantity and quality required 

Carbon product and quality desired

Offtake users and demand

Plant size and scalability

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Methane Pyrolysis Technologies

Numerous methane pyrolysis technologies have been developed using various pathways:

Thermal

High temperatures, via reactor walls or other combustion, are used to decompose the
methane without combustion

Plasma

A high-temperature plasma torch is used to break down methane

Microwave

A low-temperature plasma is used to break down methane

Microwave

A catalyst, like molten salts, metals, or catalyst particles, are used to facilitate the methane decomposition 

Methodology

Even within these catagories, multiple variables can be optimized to produce the best type and quality of carbon and high purity hydrogen

Benefits of Hydrogen

Efficiency in Heavy-duty transport & Transit Systems: Hydrogen fuel cells are more efficient than diesel engines (+20-30% thermal efficiency), offering big efficiency gains in trucks, buses, and trains.

Localized production: Hydrogen can be produced close to point-of-use, reducing transportation and logistics costs. 

Decentralized production: Regions with water scarcity but abundant natural gas can still become major hydrogen producers, spurring economic activity in otherwise underdeveloped areas.

New industries and infrastructure: Developing hydrogen production, storage, distribution, and fueling infrastructure creates jobs across engineering, manufacturing, and construction sectors.

Support for hard-to-decarbonize sectors: Hydrogen is especially useful in steelmaking, chemicals, heavy transport, and aviation, which are otherwise difficult to decarbonize economically.

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Types of Carbon Produced

Depending on which technology is utilized and optimized, various types of carbon can be produced

Carbon Black.webp

A fine, black powder composed primarily of elemental carbon. It is used in pigments and as a reinforcing agent in tires and rubbers.

Graphite.webp

Is a soft, crystalline form of carbon with a metallic luster. It has good conductivity, lubricity, and thermal resistance.

Graphene.webp

A single-layer form of carbon forming a flat

sheet-like structure. It is remarkably strong, flexible, and lightweight.

Nanotubes.webp

Nanoscale tubes made of carbon atoms are known for exceptional mechanical strength, electrical, and thermal conductivity

Methane Pyrolysis Technology

Numerous Methane Pyrolysis technologies have been developed using various pathways:

Thermal

High temperatures, via reactor walls or other combustion methods, are used to decompose the methane without combustion

Plasma

A high-temperature plasma torch is used to break down methane

Microwave

A low-temperature plasma is used to break down methane

Catalytic

Catalysts, like molten salts, metals, or catalyst particles, are used to facilitate the methane decomposition 

Methodology

Even within these categories, multiple variables can be optimized to produce the best type and quality of carbon and high-purity hydrogen

Hydrogen & Carbon.webp

Hydrogen & Carbon

Economically Producing Low-CO2 Hydrogen and High-Quality Carbon Products

Why Hydrogen

Hydrogen stands out as a clean, efficient, and versatile energy carrier due to its high energy density by weight, ability to be produced from various sources, and potential for zero-emissions when used in fuel cells. It offers a viable pathway to reduce greenhouse gas emissions and transition to a more sustainable energy system. 

Hydrogen is currently used in industrial processes like oil refining, chemicals, and fertilizer production. Newer applications that leverage the benefits of Hydrogen include transit systems, warehouse material management, heavy-duty transportation, steel production, and decarbonized shipping.

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